Keeping Your Operations Up and Running:
Hardy Pro-Air’s Premier Repair Services

Downtime isn’t just inconvenient, it can be costly. Fortunately, Hardy Pro-Air Systems & Service, based in Antioch, Illinois, offers fast, reliable, and comprehensive repair support to tackle your toughest blower and airlock challenges.

Blower Service & Repair: Big or Small, Fixed Right

Whether it’s a pneumatic conveying system, aeration unit, or gas recovery setup, Hardy Pro-Air handles blowers of all sizes—from 2″ to 24″, including bi-lobe, tri-lobe, pressure- and splash-lube models, flange or foot-mount designs.

What sets our blower service apart:

• 1-Year Warranty on all completed work
• Mechanical bench testing
• Detailed instrumentation—everything from relief valves and gauge panels to temperature indicators and oil/air filter access
• Servicing is efficient and operator-friendly: fresh-air motor cooling, power ventilation, and forklift-friendly bases ensure smooth maintenance and longevity
• They service all major brands—Kinney, Roots, Kaeser, Aerzen, Gardner Denver, DuroFlow, CycloBlower, HeliFlow, Sutorbilt, and more

Airlock (Rotary Valve) Service & Repair: Precision That Counts

Rotary airlocks are critical in controlling material flow while preserving system pressure, and Hardy Pro-Air treats them with top-tier care. They handle airlocks from 6″ to 36″ diameter, with all rotor and housing types: open, closed, adjustable, square, round, blow-seal, drop-through, and a range of materials including cast iron, mild steel, stainless steel, and aluminum.

Hardy Pro-Air’s repair services offer more than just fix-its—they deliver peace of mind. With skilled teams, robust warranties, precise diagnostics, and a brand-agnostic approach, they help organizations—from municipalities to manufacturers—minimize downtime, reduce costs, and extend equipment life.

Need repairs or custom solutions you can rely on? Reach out to Hardy Pro-Air at 1-800-658-0198 or via their website for a quote or consultation.

Top Wastewater Treatment Applications: Where and Why They Matter Most

Wastewater treatment plays a critical role in protecting public health, conserving resources, and maintaining environmental balance. From industrial facilities to municipal systems, treatment processes are used across a wide range of applications to remove contaminants, reclaim water, and comply with strict regulations.

Let’s explore the top wastewater treatment applications and why they matter.

1. Municipal Wastewater Treatment
Perhaps the most familiar application, municipal wastewater treatment involves processing sewage and stormwater from residential, commercial, and institutional sources. These facilities use multi-stage treatment processes (primary, secondary, and tertiary) to remove solids, organic matter, nutrients, and pathogens before releasing treated water back into the environment.

Why it matters: Municipal systems protect drinking water sources, prevent pollution in rivers and lakes, and support sustainable urban growth.

2. Food & Beverage Processing
Food and beverage manufacturers produce large volumes of wastewater rich in organic matter, fats, oils, and grease (FOG). Treatment is essential to prevent clogging, odors, and high biochemical oxygen demand (BOD) in receiving water bodies.

Why it matters: Effective treatment ensures compliance with environmental regulations and reduces the burden on municipal systems.

3. Pharmaceutical & Chemical Manufacturing
This sector generates complex wastewater containing solvents, active compounds, heavy metals, and other toxic pollutants. Advanced treatment processes like membrane filtration, chemical oxidation, and activated carbon are often required.

Why it matters: Proper treatment prevents the release of hazardous substances into the environment and protects aquatic ecosystems.

4. Power Plants
Power generation involves cooling and boiler processes that produce wastewater with high thermal loads, metals, and chemicals. Treatment systems must remove these pollutants before reuse or discharge.

Why it matters: Supports water conservation and reduces the impact of thermal pollution on aquatic ecosystems.

5. Stormwater Runoff Management
Urban areas with large impervious surfaces can generate runoff containing oil, metals, sediment, and trash. Stormwater treatment systems like detention basins, green infrastructure, and filtration units help capture and clean this water.

Why it matters: Reduces urban flooding and prevents pollution in natural waterways.

At Hardy Pro-Air, we know that no two wastewater treatment applications are the same. From municipal systems to industrial operations, the right treatment equipment is essential for meeting regulations, protecting the environment, and keeping operations running efficiently.

If you are facing a wastewater challenge, we are ready to help.
Contact Hardy Pro-Air today to speak with our team or request a custom quote.

Deploying Drop-Over Sound Enclosures To Manage Excessive Noise

For wastewater treatment sites which were once far from housing developments, and are now being encroached by new developments, retrofit sound enclosures can lessen the noise level associated with the operation of your wastewater treatment equipment.

For those sites which are experiencing this type of situation, HPA provides the solution: Retrofit Sound Enclosures, whether individual enclosures, or entire buildings.  The following images show an initial deployment where no homes existed near the perimeter of the wastewater treatment plant, and then years later, housing developments began cropping up, and the residents complained about the noise level.  By deploying HPA’s sound enclosures, the problem was eliminated and even allowed the equipment to be better protected from the weather while extending the life of the blower packages.

In examining this situation in greater detail, you can see these advantages in this single building:

• We incorporated a pair of doors for easy access and maintenance.
• We placed thermostatically controlled air vent fans above each of the three packages to manage the air flow into and out of the enclosure.
• So that no piping needed to be dismantled or rerouted, we incorporated flashing so that the enclosure could be built around the existing piping.
• Additional electrical connections to power the vent fans and lights were made possible from existing lines which terminated in the blower packages.
• We can also relocate gauges and digital read-outs onto the side of the enclosure(s) to simplify the effort associated with reading these items.

The bottom line: HPA gets it done.  No gimmicks, no canned solutions.  Just smart, tough, insightful engineering building custom solutions to meet your exact needs.

Spend a few minutes looking at our Hardy Pro-Air Systems & Service products as the means to enhance your wastewater operations.

Call us at 847-395-2977 or 800-658-0198, or complete our Contact Us page to engage us in this effort.  Thank you.

Keeping Operations Moving: Hardy Pro-Air’s Industrial Repair Services

When it comes to material handling and air systems, downtime isn’t just inconvenient—it’s expensive. That’s why Hardy Pro-Air Systems offers fast, reliable, and comprehensive repair services designed to get your equipment back online with minimal disruption.

Whether you’re dealing with a failing blower, a worn rotary airlock valve, or a complete system breakdown, our service team is equipped to handle it. With decades of experience and in-house machine and fabrication capabilities, we bring both precision and speed to every repair.

What We Repair:

Our team services a wide range of equipment, including:

• Positive displacement blowers (pressure and vacuum)
• Rotary airlock valves (standard and custom configurations)
• Complete blower packages (including acoustical enclosures, silencers, and accessories)
• Drive assemblies (belt, direct, and gear-driven systems)

We also repair components from multiple manufacturers—not just our own systems. Whether your equipment came from Hardy Pro-Air or another supplier, we have the tools and expertise to restore performance.

In-House and On-Site Capabilities

Repairs are handled at our in-house facility, equipped with precision machining tools and fabrication equipment. That allows us to remanufacture worn parts, re-balance impellers, replace bearings and seals, and restore performance to factory-grade levels.

Need on-site help? Our technicians are available for field diagnostics and emergency repair services. We’ll assess the issue, determine the right fix, and get your system back in service with minimal downtime.

Why Choose Hardy Pro-Air for Repairs?

Experienced Team
 Our technicians have decades of hands-on experience across industries like food processing, wastewater treatment, plastics, and general manufacturing.

Custom-Fit Solutions
 We go beyond quick fixes. Every repair includes a system-level evaluation to help prevent repeat failures and improve long-term performance.

Responsive Emergency Support
 Breakdowns don’t wait for business hours. Our team is ready to respond with realistic timelines and a commitment to getting you back up and running.

Ready When You Need Us:

Whether it’s preventive maintenance or a critical repair, Hardy Pro-Air’s repair services are built around one goal: keeping your operations running safely and efficiently. Contact us to schedule service, request a quote, or discuss a current system challenge.

Visit our contact page → https://www.hardyproair.com/contact

Visit us at the The Powder Show on April 31st – May 1st. Booth number #1348, See you there.

The International Powder & Bulk Solids Conference & Exhibition, also known as “The Powder Show”, is the only event in the western hemisphere bringing together the powder & bulk solids handling and dry processing sector — the community of OEMs, process engineers, and executives whose activity accounts for 70% of the manufacturing lifecycle of every product on earth.

Direct-Drive Blower Technology: A Smarter, More Reliable Choice for Wastewater Treatment

For over a century, V-belt technologies have been the standard in municipal and private wastewater treatment operations—reliable, familiar, and effective. But in the last decade, direct-drive technology has reached a level of reliability and performance that makes it a superior, forward-looking alternative.

Why Switch to Direct-Drive?

Here are key advantages that make direct-drive systems the smarter investment:

• No Overhung Load – Direct-drive systems eliminate overhung loads on shafts, sheaves, and bearings, significantly reducing wear and tear. This extends component life and system longevity.
• Energy Efficiency and Cost Savings – Direct-drive systems consume less energy, leading to annual savings ranging from hundreds to thousands of dollars.
  • Ask HPA for a custom cost profile analysis to see your potential savings.
• Improved Operational Efficiency – Expect a 7–10% increase in efficiency over belt-driven systems, which translates to lower operational costs and better performance.
• Lower Maintenance Requirements – Say goodbye to frequent belt changes, tension adjustments, and replacement part purchases. Direct-drive systems dramatically reduce maintenance demands.
• Built-in Misalignment Tolerance – Our direct-drive units accommodate up to 4% misalignment between blower and motor.
  • HPA ensures precision alignment during manufacturing—meeting the same standards as power plant systems—and provides documentation to validate this accuracy.

Risk Avoidance in Action

Transitioning to direct-drive technology helps you proactively avoid common failure points:

• Prevent bearing failures caused by overhung loads
• Avoid overheating and damage from broken belts while motors continue running
• Reduce the risk of non-compliance penalties due to unexpected blower outages when no air is being pushed into your wastewater treatment operations

The Bottom Line: Today municipalities face growing pressure to improve services, reduce costs, and optimize operations. Upgrading to direct-drive blower systems is a practical, risk-reducing investment that pays for itself through operational stability and long-term savings.

Let HPA Help You Make the Shift

Trust Hardy Pro-Air Systems & Service to deliver a direct-drive solution that stabilizes your operations and enhances your confidence in system performance.

📞 Call us today at 847-395-2977 or 800-658-0198
🔍 Explore our product line and discover how we can support your success.

Visit us at the Texas Water show on March 17-21st. Booth number #852, See you there!

Texas Water is the joint annual conference of the Texas Section American Water Works Association and the Water Environment Association of Texas.

The conference is celebrating it’s 30th year as the Largest Regional Water Conference in the U.S.© and caters to professionals in the wastewater and water industry, including water quality engineers, treatment plant technicians, scientists, government officials, regulatory agency personnel, manufacturers and their agents, libraries, universities and groups and individuals concerned with protecting public health and the environment.

Texas Water’s location rotates around various cities in Texas each year and includes technical sessions, exhibits, competitions, networking opportunities and much, much more!

We hope you’ll join us in Houston for Texas Water^TM 2025!